What you need to know about solar panel durability


Yes, solar panels break sometimes, but probably not in the way you are thinking. Most solar panels are manufactured to withstand some pretty heavy beatings from the elements, so its pretty unlikely that you would see a physically broken solar panel. The solar panels we install are guaranteed to be durable enough to endure “golf-ball-sized” hail plummeting down on them and have the highest rating in durability available, able to withstand New Mexico’s climate. When solar panels break (or lose efficiency dramatically), it’s typically caused by something invisible to the naked eye – micro cracks!
What are micro cracks and how to do they occur?
A solar panel is made up of many silicon solar cells that are all interconnected. While the solar panels themselves are very durable, the silicon solar cells are made of very thin wafers, usually around 0.20mm thick. Although they have some ability to flex, they can suffer from pressure/stress-induced cracks that are so small they are impossible to see with the naked eye. These are known as micro cracks and are one of the main sources of malfunctioning or even inactive cells. Micro cracks are nearly impossible to avoid and how your solar panels react to these cracks is very important.
Micro cracks are triggered by stress to the solar panel from mechanical, chemical, and natural factors such as:
- Hail
- Snow
- Sun
- Wind
- Severe cold
Further stress factors are geared towards the thermal cycles of the cells (going from hot to cold or cold to hot – very common for New Mexico’s desert climate), involving contracting, expanding and flexing metal contacts, solder and wire interconnect.
The following video from the National Renewable Energy Laboratory (NREL) illustrates what these conditions can do to a solar panel over time.

Are micro cracks covered under the product warranty or performance warranty?
A crack in the silicon cell is a product defect and will affect the performance of the solar panel. Therefore, it is covered under the product warranty (typically 10 years for conventional solar panels). Our solar panels carry a 25-year combined product and power warranty, meaning you are fully covered for 25 years – giving you peace of mind – in the rare event that your solar panels are affected. Plus, with our SolarInsure 30-year coverage, all the shipping labor and replacement is covered for 30 years.
To learn more about our solar products and solar installations for your home or business, contact us today to speak with a solar consultant and schedule a FREE solar consultations.